Air Clear LLCElkton, MD
 
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Fax: 443-245-3407
 
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 Thermox™ Recuperative Thermal Oxidizer

Thermal Recuperative Oxidizers have been used for many years as a straightforward and effective means of destroying organic fumes in process exhaust gas. Thermal Oxidizing Systems can be applied to a wide variety of processes. Thermal Oxidizing Systems are often the technology of choice because of durability and adaptability over a wide range of operating conditions.
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 Air-Clear Catalytic Recuperative Oxidizer Systems (CATOX™)

In contrast to their thermal counterparts, Catalytic Oxidizers use a catalyst to promote the oxidation reaction to occur. Catalytic oxidation requires less than half the heat (500-600°F) needed for thermal oxidation (1,400-1,600°F) and creates an opportunity to substantially reduce fuel expenses and material costs. The addition of a Recuperative (heat exchanger) further reduces the need for supplemental fuel. In many cases, the system requires no supplemental fuel in an operating condition known as "autocatalytic".
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 ThermGen

Air-Clear’s ThermGen™ Regenerative Thermal Oxidizers (RTO)Thermal Oxidizers (RTO) are the most energy efficient, cost effective solutions for the reduction of VOCs and odorous air emissions…here’s why:

• Ceramic energy recovery beds capture and reuse up to 95% of the systems energy. The result is low fuels cost.
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 Air-Clear Coalescing Fiberbed Mist Collectors

Air-Clear Coalescing Fiberbed Mist Collectors capture, collect, and remove the liquid mists, aerosols, and submicron particles, that cause opacity, smoke, and blue haze. Fiberbed coalescing filter technology eliminates aerosol mists and submicron particles from virtually any gas stream. Using the field-proven processes of Impaction, Interception, and Brownian Diffusion, Air-Clear Fiberbed Filters Mist Collectors work to eliminate opacity and other industrial air pollution problems.

Air-Clear Coalescing Fiberbed Mist Collectors are custom designed for many Industrial Processes.
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 Regenerative Catalytic Oxidizers (RCO)

Air-Clear’s Regenerative Catalytic Oxidizers (RCO) are the most energy efficient, cost effective solutions for the reduction of volatile organic compounds (VOCs) and odorous air emissions...here’s why.

Highly effective at reducing Volatile Organic Compounds (VOCs) by means of catalytic oxidation, eliminates as much as 99% of the VOCs meeting the EPA.
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 Dust Collectors

Removing dust particles for industrial air stream to prevent air pollution is an established practice for probably a hundred years or more. “Dust Collectors” remove these particles efficient and are very cost effective.

Aside from the technical design issues…. which by the way BCE is second to none when it comes to design expertise,,.. there has been two major concerns for our customers.

PRICE and DELIVERY
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 Food/spice manufacturer was seeking to upgrade the efficiency of their existing air pollution control equipment with a regenerative thermal oxidizer (RTO). During the selection process, it was determined that significant inorganic particulate was present even after extensive pretreatment. This extremely fine particulate presented a potential problem for the RTO in the form of plugging the structured energy recovery modules. The manufacturer hired an independent testing lab to determine if the addition of the two-stage pre-filter was necessary. The testing lab determined the pre-filter was not necessary. However, due to production upsets which could possibly resulted in large amounts of solid particulate ending up in the ceramic media bed, the company decided to go with (belts and spenders) and install the two-stage pre-filter against the recommendation of the test results, so Air-Clear, with their extensive filtration experience, designed a two stage pre-filter which would eliminated the risk of plugging the structured energy recovery modules.
A summary of the Regenerative Thermal Oxidizer equipment includes:
• 20,000 SCFM two-chamber Regenerative Thermal Oxidizer (RTO)
• 304 stainless steel construction
o Two-stage pre-filter system custom designed for tight space
o 1st stage – “course” pocket filters – High Load Capacity
o 2nd stage – “Polishing” HEPA Filtration
• RTO designed for high thermal efficiency/low pressure drop ceramic media to save energy
• PLC Controls interface with Production Management System for seamless system integration
• Designed for future expansion
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 Air Clear's 3 Chamber Regenerative Thermal Oxidizer (RTO). Along with the benefits of reducing pollution emissions and a positive effect on your company's brand reputation, investing in Regenerative Thermal Oxidizers from Air Clear can save your company money. Contact us Today!
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